Understanding the intermittent bonded ribbon production line
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.
Intermittent Bonded Ribbon FTTH Cable Production Line Fiber Coloring Machine
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Addressing these details in advance may reduce setup delays and support a smoother start.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed reaches 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also offered for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators match settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Verify resin compatibility and operating conditions with the supplier.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.
| Process Stage | Specification | Buyer check |
| Fiber tension | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Confirm resin compatibility |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Prepare Line Configuration, Installation, And Operating Conditions
Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free space. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. These conditions help protect fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
Before ordering, verify the supply scope, reel types, and installation requirements. Reviewing these items may reduce setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be assessed by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Before buying, confirm the scope of supply and replacement parts.